Beatson Clark Downsizes to Create Miniature Bottle for BrewDog

Beatson Clark Downsizes to Create Miniature Bottle for BrewDog

Scottish craft beer innovator BrewDog has upped the ante with its latest powerfully hopped product: a 22% miniature hit of hops sold in 100ml bottles designed and manufactured by Beatson Clark.

Hop Shot is described by BrewDog as “a high-velocity hop hit” and is achieved through ice distillation, which concentrates strength and flavour by removing the ice that forms during the brewing process.

The beer is brewed using five North American hop varieties –  Centennial, Columbus, Simcoe, Citra and Amarillo – and its aroma retains a huge amount of hop character, from grapefruit peel and stewed orange to heady pine sap and resin.

“This was a challenging design as we had to maintain the small capacity while meeting the height requirements of the filling equipment,” said Chris Palmer, Business Development Manager at Beatson Clark.

“Even though it’s a small bottle we were still able to emboss the BrewDog logo on the neck to complement the Abstrakt bottle we designed for them at the same time.”

Beatson Clark’s new Hop Shot bottle complements the 375ml embossed Champagne-style beer bottle which the company recently designed for Brewdog’s Abstrakt range of occasional brews.

“BrewDog is a long-standing customer of ours and we’re always happy to be asked to produce a new bottle for them,” Chris added.

“We are well placed to fulfil this type of contract as we have a great deal of experience in glass packaging for the brewing industry and we can manufacture bespoke bottles at small volumes.”

To find out more about standard, customised or bespoke beer bottles call Beatson Clark on 01709 828141 or email sales@beatsonclark.co.uk.

100ml HopShot bottle
What is your minimum order quantity?

Our stock items are available from as few as a pallet load via one of our worldwide distributors, however if you can take full loads we would be pleased to supply you direct. (A full load is approximately 52 pallets in the UK and 42 pallets for export.

We can customize our beer bottles with embossing from only 150k units and fully bespoke products can be produced from 300k units.

Please see branding options to see how to make your drink really stand out on the shelf.

 

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How much would it cost to have a bespoke beer bottle?

We try to keep the cost of our bespoke options as low as possible, providing the smaller craft brewers the opportunity to have customised packaging.

Option 1 – Fully Bespoke Design – approx. £20k

The outlay involved in a fully bespoke container is for the mould equipment, which is approximately £20k. However this is a one-off payment as we cover the cost of the maintenance throughout the life of the moulds (which is approximately 13 million units).

Option 2 – Customised Standard Design – approx. £9k

Another option we offer is to share part of the equipment with one of our standard products – this restricts the basic shape and dimensions of the bottle but means you can have your brewery name or logo embossed on the bottle, add a textured finish to the bottle, or even alter the profile of the bottle slightly. This option costs approximately £9k and can also reduce the minimum production volume to 150k units if we run it alongside the original plain version.

Option 3 – Customised Base – approx. £3k

Some brands opt for a more subtle branding by embossing the base of the bottle, this is a much cheaper option at just £3k, whilst retaining a quality bespoke finish.

 

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What pressure are your beer bottles tested to?

Our bottles are tested to the British Glass Tec 7 values for the product that the bottle was originally designed for. These vary, but for our standard beer bottles range between 3bars and 4.7bars. Please check the drawing specification of the bottle for specific information.

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What colour glass do you produce?

We manufacture both white flint (clear) and amber (brown) glass beer bottles. Most of the products in our catalogue can be produced in either colour, but a full production run of 300k units may be required, please ask for details.

You can also use decoration techniques such as spray coating or sleeving to change the colour of your glass container, which we can arrange for you.

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What protection do your glass containers offer from Ultra Violet light?

Our amber glass protects your product from at least 90% of UV light, so your beer keeps it’s true flavour.

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Can I re-use my beer bottles?

We only recommend re-use of our containers if it is stated on the drawing that it is returnable. This is because they are designed so that the wall thickness is suitable for extra wear and tear that a returnable bottle would get. This will mean that the weight of the bottle is also heavier than most standard beer or ale bottles.

However, all glass bottles are endlessly recyclable so can be made into new containers again and again.

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Can you change the neck finish on a standard beer bottle?

Yes – on most of our standard beer bottles the neck equipment is inter-changeable, so for a minimum run we can change the neck finish on most of the products listed in our range. This can be done from 150k units depending on the product.

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Where on the glass beer bottle can you emboss?

The main area we recommend that you avoid embossing on is any contact points where bottles may make contact with each other. This is to avoid damaging the embossing during transportation/filling etc.

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Do you provide decoration such as closures or labelling?

We can offer many decoration options such as:

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What restrictions are there on lightweighting?

We always look for opportunities to lightweight our products where possible however it all depends on the shape, weight and nature of any embossing on the container. Heavily embossed items are harder to lightweight.

You are essentially removing glass from the design so this could mean a slight difference in the dimensions, shape or fill capacity. Our glass design team will talk you through all your options, should this be something you are interested in for your beer bottle.

 

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Can I still have a bespoke beer bottle if I am ordering via a distributor?

We design and manufacture many bespoke products via our distributors. It means that you can still have the flexibility of low volume deliveries, whilst still taking advantage of our bespoke options.

 

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Why are all your beer bottles round?

Having a non-round pressurised glass container can cause stresses in the glass and is therefore not recommended.

 

 

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Why do a number of craft beer bottles or ale bottles have a bulbous neck?

This aids efficient filling by reducing the amount of frothing during the filling process.

 

 

 

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What quality certifications do you have?

As well as investing in all the latest vision-based inspection equipment we are also certified to the following standard:

– ISO 9001:2008 certification

– BRC/IoP Food Packaging Technical Standard certification

– OHSAS 18001:1999 Occupational Health & Safety certification

 

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What are your lead times?

For stock items we can usually deliver within 48 hours in the UK.
If you require a bespoke or customised product the development and production time would take approximately 14 weeks, however we do have the option to fast track some products.

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What is your minimum order quantity?

Our stock items are available from as few as a pallet load via one of our worldwide distributors, however if you can take full loads we would be pleased to supply you direct. (A full load is approximately 52 pallets in the UK and 42 pallets for export.

We can customize our beer bottles with embossing from only 150k units and fully bespoke products can be produced from 300k units.

Please see branding options to see how to make your drink really stand out on the shelf.

 

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