Beatson Bottles for Boyne Brewhouse

Beatson Bottles for Boyne Brewhouse

A new craft Irish brewery targeting the overseas export market has called on UK glass manufacturer Beatson Clark to design embossed bottles for its range of craft beers.

Boyne Brewhouse in Drogheda was introduced to Beatson Clark by its Irish distributor partner, The Packaging Centre and has been using the 500ml amber tapered beer bottles since it started production at its new brewery in the Boyne Valley last November.

Now it has added embossing to the 500ml bottle to make it unique to the Boyne Brewhouse, and Beatson Clark has also created a bespoke 330ml version of the bottle with similar embossing.

The words ‘Boyne Brewhouse’ appear on the shoulder of both bottles while the words ‘Brewed in the Boyne Valley’ are embossed around the base.

“We launched our brewery last November and we’ve installed a bottling line and canning line which is now the most advanced packaging hall in Ireland,” said Peter Cooney, Export Sales Director at Na Cuana, which is the parent company of Boyne Brewhouse.

“When The Packaging Centre showed us Beatson Clark’s stock bottle we really liked the shape, so we started using the Tapered Beer before deciding to put our stamp on it through embossing.

“We then asked Beatson Clark for a 330ml bottle in the same shape with similar embossing. We currently use two plain Beatson Clark bottles for our Devil’s Bit Mountain Cider and Four Keepers Craft Cider but we will soon be embossing these too, and more of our brands will follow suit in the future.”

Boyne Brewhouse is targeting sales in the US and 14 other overseas markets this year.

“I would certainly recommend Beatson Clark, who supply all of our bottles. They run their business with integrity – the design service they provided was first-class and it was a nice experience within our new product development process.

“If we ever came across a problem they put their hands up straight away and found a solution.”

Lynn Sidebottom, Sales and Marketing Director at Beatson Clark, said the company’s flexible embossing options make it easy for new and niche breweries to have their own unique embossed bottles.

“It was quite straightforward for us to add embossing to the 500ml beer bottle,” she said. “When we subsequently produced a 330ml embossed version we agreed with Boyne Brewhouse that we could add a plain version to our general sale range.

“This meant that for both the 500ml and the 330ml bottles Boyne Brewhouse only had to pay for the finish moulds and we have a plain version to add to our extensive general sale range.”

What is your minimum order quantity?

Our stock items are available from as few as a pallet load via one of our worldwide distributors, however if you can take full loads we would be pleased to supply you direct. (A full load is approximately 52 pallets in the UK and 42 pallets for export.

We can customize our beer bottles with embossing from only 150k units and fully bespoke products can be produced from 300k units.

Please see branding options to see how to make your drink really stand out on the shelf.

 

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How much would it cost to have a bespoke beer bottle?

We try to keep the cost of our bespoke options as low as possible, providing the smaller craft brewers the opportunity to have customised packaging.

Option 1 – Fully Bespoke Design – approx. £20k

The outlay involved in a fully bespoke container is for the mould equipment, which is approximately £20k. However this is a one-off payment as we cover the cost of the maintenance throughout the life of the moulds (which is approximately 13 million units).

Option 2 – Customised Standard Design – approx. £9k

Another option we offer is to share part of the equipment with one of our standard products – this restricts the basic shape and dimensions of the bottle but means you can have your brewery name or logo embossed on the bottle, add a textured finish to the bottle, or even alter the profile of the bottle slightly. This option costs approximately £9k and can also reduce the minimum production volume to 150k units if we run it alongside the original plain version.

Option 3 – Customised Base – approx. £3k

Some brands opt for a more subtle branding by embossing the base of the bottle, this is a much cheaper option at just £3k, whilst retaining a quality bespoke finish.

 

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What pressure are your beer bottles tested to?

Our bottles are tested to the British Glass Tec 7 values for the product that the bottle was originally designed for. These vary, but for our standard beer bottles range between 3bars and 4.7bars. Please check the drawing specification of the bottle for specific information.

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What colour glass do you produce?

We manufacture both white flint (clear) and amber (brown) glass beer bottles. Most of the products in our catalogue can be produced in either colour, but a full production run of 300k units may be required, please ask for details.

You can also use decoration techniques such as spray coating or sleeving to change the colour of your glass container, which we can arrange for you.

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What protection do your glass containers offer from Ultra Violet light?

Our amber glass protects your product from at least 90% of UV light, so your beer keeps it’s true flavour.

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Can I re-use my beer bottles?

We only recommend re-use of our containers if it is stated on the drawing that it is returnable. This is because they are designed so that the wall thickness is suitable for extra wear and tear that a returnable bottle would get. This will mean that the weight of the bottle is also heavier than most standard beer or ale bottles.

However, all glass bottles are endlessly recyclable so can be made into new containers again and again.

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Can you change the neck finish on a standard beer bottle?

Yes – on most of our standard beer bottles the neck equipment is inter-changeable, so for a minimum run we can change the neck finish on most of the products listed in our range. This can be done from 150k units depending on the product.

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Where on the glass beer bottle can you emboss?

The main area we recommend that you avoid embossing on is any contact points where bottles may make contact with each other. This is to avoid damaging the embossing during transportation/filling etc.

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Do you provide decoration such as closures or labelling?

We can offer many decoration options such as:

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What restrictions are there on lightweighting?

We always look for opportunities to lightweight our products where possible however it all depends on the shape, weight and nature of any embossing on the container. Heavily embossed items are harder to lightweight.

You are essentially removing glass from the design so this could mean a slight difference in the dimensions, shape or fill capacity. Our glass design team will talk you through all your options, should this be something you are interested in for your beer bottle.

 

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Can I still have a bespoke beer bottle if I am ordering via a distributor?

We design and manufacture many bespoke products via our distributors. It means that you can still have the flexibility of low volume deliveries, whilst still taking advantage of our bespoke options.

 

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Why are all your beer bottles round?

Having a non-round pressurised glass container can cause stresses in the glass and is therefore not recommended.

 

 

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Why do a number of craft beer bottles or ale bottles have a bulbous neck?

This aids efficient filling by reducing the amount of frothing during the filling process.

 

 

 

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What quality certifications do you have?

As well as investing in all the latest vision-based inspection equipment we are also certified to the following standard:

– ISO 9001:2008 certification

– BRC/IoP Food Packaging Technical Standard certification

– OHSAS 18001:1999 Occupational Health & Safety certification

 

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What are your lead times?

For stock items we can usually deliver within 48 hours in the UK.
If you require a bespoke or customised product the development and production time would take approximately 14 weeks, however we do have the option to fast track some products.

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What is your minimum order quantity?

Our stock items are available from as few as a pallet load via one of our worldwide distributors, however if you can take full loads we would be pleased to supply you direct. (A full load is approximately 52 pallets in the UK and 42 pallets for export.

We can customize our beer bottles with embossing from only 150k units and fully bespoke products can be produced from 300k units.

Please see branding options to see how to make your drink really stand out on the shelf.

 

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